In
attempts to preserve its long-standing solid business position, this San
Jose firm has made progressive thinking a priority. Heres how this
multimaterial processing and trading enterprise has remained in the
forefront of recycling and how it plans to move ahead.
Markovits
& Fox has had its share of chances to display a pioneering spirit in
reacting to a changing environment. One particular change that might have
dealt a crushing blow to the 104-year-old San Jose, California, business
was the dramatic reduction in the early 1980s in the area's heavy
manufacturing industry, a major source of scrap to Markovits & Fox at
that time. The company, which had been established in 1886 as San Jose
Bottle Yard to collect bottles, rags, sacks, and bones, had evolved into a
ferrous and nonferrous metal processor. With heavy industry on the decline
due to rising land and labor costs, iron purchases in particular dropped
off substantially. The need to replace this business sparked strategies
that, once implemented, helped create the company picture seen today.
Focus
on Nonferrous
As
iron sources diminished, new nonferrous sources emerged with the growth of
the Silicon Valley. While Markovits & Fox continued to handle iron, it
focused on the increasing opportunities for processing high-tech scrap.
To
take advantage of these opportunities, the company had to find consumers
for the computer scrap it would be handling. Purchasing Manager Al Charron
explains: "Brass mills and nickel producers had come up with new
alloys to meet the demands of the electronics industry, but what were they
going to do with the scrap? We went out and tackled that. Consuming mills
had to be sought out to put this material back in the mainstream. We were
the first ones to take this material and find people who could maximize
its value."
Reorganizing
and expanding the firm's purchasing arm also was needed. "Now we
might purchase from five specialized machine shops in one month what
before we might have brought in from one large equipment
manufacturer," says Larry Fox, who is in charge of marketing
operations. "This evolution brought on a much larger purchasing
department with the ability to cater to many small lots."
Working
in this function are Bruce Fox and Al Charron, with a team of more than 10
people including buyers and support staff. Says Bruce, "The company
is buying everything: aluminum, copper, brass, nickel alloys, precious
metals-if it's metal, we handle it."
Aluminum
Is Key
Aluminum
represents the largest-volume commodity Markovits & Fox handles in
both the physical operations of the company and in its trading business.
Responding
in the '70s to San Francisco Bay-area can companies' increasing production
of aluminum cans, Markovits & Fox began baling their resulting scrap.
Once the cans started coming out in large quantities, companies such as
Kaiser, Reynolds, and Alcoa wanted to collect them and needed help.
"We said we'd do it," says Chief Executive Officer Marvin Fox,
"though many other scrap companies weren't ready to because they
thought the quantities were too small and the economics didn't justify it.
But we tried to get as much assurance as possible and then took some risk.
We hoped the can business would work out, and gradually it did-we became
very big in that area." To date, the company has processed more than
5 billion cans.
Expanded
operations meant additional machinery. In 1975 the company installed a
500-horsepower hammermill shredder for processing the aluminum cans. A
1,500-horsepower hammermill was installed in 1980 primarily for shredding
aluminum sheet, although it's also used for extrusions, stainless steel,
and light-gauge iron.
By
producing a consistent and quality product, Markovits & Fox has
successfully introduced to many smelting operations the efficiencies of
shredded materials. Still, the company also bales. It added a Logemann
high-reduction baler in 1986. Besides aluminum, the machine is used to
process stainless steel, copper, brass, and plastic. As the company
increased its aluminum processing capability, it greatly expanded its
aluminum trading. Larry Yockey came on board as manager of this area after
15 years of experience at Kaiser. With the help of Linda Dodd and Cyndi
Denicore, he has further developed the company's aluminum trading to a
primary function at the firm. Trading in aluminum, copper, and stainless steel today represents
more than 40 percent of Markovits & Fox's overall sales dollars.
While
most of the metal the company trades-primary and secondary-never comes
into the plant, it is an advantage to have the aluminum trading arm
located onsite. Yockey is able to take a look at many of the materials his
brokerage competitors never see.
The
trading division deals with domestic primary aluminum producers, secondary
smelters, rolling miffs, billet makers, aluminum can manufacturers, and
other generators and users of scrap aluminum. In addition, it trades
overseas with major smelters, rolling mills, and other specialty users of
primary and secondary aluminum.
Will
Copper Follow In Aluminum's Footsteps?
Despite
the efforts devoted to aluminum, other materials have not slipped through
the cracks. A significant amount of attention in recent years has been
directed toward copper, particularly, on the part of Larry Fox.
When
Larry joined the firm in 1982 it had experience in wire chopping, but it
was an aspect of the business that Larry thought worth improving and
expanding. With Tom Sorci, operations manager, and David Mighdoll, the
company's chief financial officer and controller, he embarked on a study
aimed at enhancing the wire chopping operation. The resulting proposal led
to the purchase in 1985 of a full-scale, state-of-the-art granulation
system--with mostly Triple/S Dynamics components--for processing aluminum
and copper wire.
"The
chopping line has exceeded our expectations," says Tom. "It's
really been a shot in the arm. ... It's gotten a lot of our people
excited."
Perhaps
the most excited has been Larry. As he watched the increased volumes of
copper processed with the new chopper, he thought it time to develop a
copper trading business. Once again Markovits & Fox focused on an
opportunity that could evolve from its physical operations.
"Handling
a larger volume of copper got us involved with more people to buy from and
sell to," Marvin explains. "As we developed sales contacts, we
wanted to use them to our greatest advantage--not just for the material
that might be generated in our yard."
A
manager of copper trading was hired last year: Rick Sinclair, who joined
the firm with many years of copper trading experience from Northern
Telecom and Gerald Metals. Rick does business with several of the large
wire and cable manufacturers, telephone companies, copper refineries,
smelters, and brass mills. Like Larry Yockey, he benefits from trading at
a site with physical operations for the materials he's dealing with:
"It gives you credibility," he says.
Fox
agrees: "By having our roots in the physical business, we know the
trials and tribulations of the processor ... we're familiar with the items
we're trading."
The
resulting benefit to consumers is what Markovits & Fox is banking on.
Says Marvin, "We're looking for our copper business to expand in
somewhat the same manner our aluminum business did."
Worldwide
Metal Sales
In
addition to domestic business, Markovits & Fox's sales span Asia,
Europe, Mexico, Canada, and South America.
To
forge positive working relationships with end users and trading companies
in the vast Japanese marketplace, the company maintains an office in
Tokyo: FBM Metals. There, Toshio Miyata, an industry veteran, conducts all
the company's sales activities in that country with the assistance of Yuki
Nakaya.
More
Than Metals
Markovits
& Fox is licensed by California under AB 2020, the state's beverage
container law, passed in September 1996. In keeping with the licensing
agreement, the company takes in plastic, glass, and nonaluminum metal
containers, besides aluminum cans. Says Al Charron, "We buy from
different cities that have set up curbside programs ... we work with them
on how to make a product that is acceptable to sell to processors like
us."
"With
plastic we're open to whatever market opportunities arise," says
Bruce Fox, "and we'll pursue them as they come up. With the plastic
bottles, we've been at the forefront. While a lot of people [licensed
under AB 20201 are taking them because it's required, we're actively
looking to bring them in."
More
Than Materials
Supporting
all these operations are practices that can make or break a firm. A main
one is customer service, and in that area Bruce believes Markovits &
Fox is "a Cadillac operation. ...We pride ourselves in taking care of
suppliers properly."
This
care includes assisting suppliers with getting the best price for their
material. Manager of Special Metals Marketing Larry Laczko says, "'A
supplier might not really know what he has, so we do prechecking in
purchasing. The more information we can get about a material, the more
accurately we can measure its value, and we strive for that.
We
emphasize accurate weights, fair prices, and quality service-that's what
we're known for." Assisting in the upkeep of this reputation are
scalemen and traffic coordinators Joe Alvarado, John Bettencourt, and
Steve Bravo.
According
to Bruce, care of customers also includes easy-in, easy-out access to the
20-acre facility, which was planned with this efficiency in mind. No piece
of equipment was ever installed without management's first looking at the
effect on overall plant flow.
Keeping
the plant clean is a top priority, says Al Lance, who is in charge of
maintaining not only the overall facility but its 193 pieces of
serviceable equipment. Approximately 80 percent of the plant grounds are
paved with asphalt or concrete, and grounds are regularly cleaned by a
street sweeper.
Tom
Sorci points out the steps taken to please the company's consumers.
"We're very quality-control conscious; we maintain a high-quality
product. That means we have people presorting prior to shredding,
segregating different grades, and removing alloys that would be
detrimental to a particular package. We go the lengths of having two to
three individuals on the other end of the line remove any objectionable
material."
A
Family Feeling
Customer-
and consumer-oriented practices such as these at Markovits & Fox are
complemented by those directed toward personnel. In managing the 110
employees of the firm, the principals say they try to foster a family
atmosphere.
"We
have a lot of people who have been with us for a long time," says
David, mentioning several 30-plus-year employees, including Oscar Molano,
metal department foreman. More than half of the employees have been on
board 10 years or more, 19 are 20-year employees, and nine are 25-year
company veterans. "We refer to our company as our family," says
Larry Fox, pointing out the many father-son, brother, and cousin
relationships among employees. "We want everybody to feel we're all
in this together; we all have a stake in this."
Part
of fostering that feeling means abiding by management principles like
participative decision-making. Says David, "A lot of day-to-day
decisions are made at the operating level. We feel that's the best place
for them to be made, within the framework of company policy."
Tom
mentions training and advancement as highlights of personnel policy.
"Most individuals who have been here a long time have come up through
the ranks," says the operations manager, who started on the firm's
labor force. "As we've expanded I've trained and brought up several
people along with me. It's nice to have the opportunity to do that."
"But
it's also nice," points out Rick Sinclair, who's been with the
company one year as opposed to Tom's 27, "when they hire someone from
the outside occasionally, too." Rick goes on to say that the
principals "encourage you to go after additional business. Tom and I
are looking at a copper-related project right now that may lead us in some
new directions. That kind of a project is backed by Marvin, Rob, and Larry
Fox. They're prepared to invest in people and ideas."
According
to several employees, good gut instincts on the part of management fuel
success, along with technical sophistication--not just in the processing
equipment but in the office computerization and financial analysis system.
Also
inherent to the success of the firm is its community involvement. Rob Fox,
company president, mentions several local organizations with which he and
Marvin are involved, saying, "The community has been good to us, and
we try to give something back. Aside from that, we feel it's important to
be involved locally so people realize our business is a significant part
of the community." Markovits & Fox frequently hosts plant tours
for civic leaders to increase their awareness of private-sector recycling.
Efforts such as these plus attendance at community meetings must be
ongoing, Rob says, "otherwise people in government might not think of
you as a resource when they're considering legislation or a program that
affects our industry."
These
are just some of the thoughts Rob has passed on to his son, Bruce, one
member of the family business's fifth-generation management team, which
also includes Marvin's son, Larry, and son-in-law, David Mighdoll. In
considering the younger generation's increasing role in running the
company, Rob says, "I'm sure the business will take on a much
different complexion in the '90s"--something he is not worried about.
"I feel very good about the future of our business," he says,
and his brother agrees.
In
attempts to preserve its long-standing solid business position, this San
Jose firm has made progressive thinking a priority. Heres how this
multimaterial processing and trading enterprise has remained in the
forefront of recycling and how it plans to move ahead.
Markovits
& Fox has had its share of chances to display a pioneering spirit in
reacting to a changing environment. One particular change that might have
dealt a crushing blow to the 104-year-old San Jose, California, business
was the dramatic reduction in the early 1980s in the area's heavy
manufacturing industry, a major source of scrap to Markovits & Fox at
that time. The company, which had been established in 1886 as San Jose
Bottle Yard to collect bottles, rags, sacks, and bones, had evolved into a
ferrous and nonferrous metal processor. With heavy industry on the decline
due to rising land and labor costs, iron purchases in particular dropped
off substantially. The need to replace this business sparked strategies
that, once implemented, helped create the company picture seen today.
Focus
on Nonferrous
As
iron sources diminished, new nonferrous sources emerged with the growth of
the Silicon Valley. While Markovits & Fox continued to handle iron, it
focused on the increasing opportunities for processing high-tech scrap.
To
take advantage of these opportunities, the company had to find consumers
for the computer scrap it would be handling. Purchasing Manager Al Charron
explains: "Brass mills and nickel producers had come up with new
alloys to meet the demands of the electronics industry, but what were they
going to do with the scrap? We went out and tackled that. Consuming mills
had to be sought out to put this material back in the mainstream. We were
the first ones to take this material and find people who could maximize
its value."
Reorganizing
and expanding the firm's purchasing arm also was needed. "Now we
might purchase from five specialized machine shops in one month what
before we might have brought in from one large equipment
manufacturer," says Larry Fox, who is in charge of marketing
operations. "This evolution brought on a much larger purchasing
department with the ability to cater to many small lots."
Working
in this function are Bruce Fox and Al Charron, with a team of more than 10
people including buyers and support staff. Says Bruce, "The company
is buying everything: aluminum, copper, brass, nickel alloys, precious
metals-if it's metal, we handle it."
Aluminum
Is Key
Aluminum
represents the largest-volume commodity Markovits & Fox handles in
both the physical operations of the company and in its trading business.
Responding
in the '70s to San Francisco Bay-area can companies' increasing production
of aluminum cans, Markovits & Fox began baling their resulting scrap.
Once the cans started coming out in large quantities, companies such as
Kaiser, Reynolds, and Alcoa wanted to collect them and needed help.
"We said we'd do it," says Chief Executive Officer Marvin Fox,
"though many other scrap companies weren't ready to because they
thought the quantities were too small and the economics didn't justify it.
But we tried to get as much assurance as possible and then took some risk.
We hoped the can business would work out, and gradually it did-we became
very big in that area." To date, the company has processed more than
5 billion cans.
Expanded
operations meant additional machinery. In 1975 the company installed a
500-horsepower hammermill shredder for processing the aluminum cans. A
1,500-horsepower hammermill was installed in 1980 primarily for shredding
aluminum sheet, although it's also used for extrusions, stainless steel,
and light-gauge iron.
By
producing a consistent and quality product, Markovits & Fox has
successfully introduced to many smelting operations the efficiencies of
shredded materials. Still, the company also bales. It added a Logemann
high-reduction baler in 1986. Besides aluminum, the machine is used to
process stainless steel, copper, brass, and plastic. As the company
increased its aluminum processing capability, it greatly expanded its
aluminum trading. Larry Yockey came on board as manager of this area after
15 years of experience at Kaiser. With the help of Linda Dodd and Cyndi
Denicore, he has further developed the company's aluminum trading to a
primary function at the firm. Trading in aluminum, copper, and stainless steel today represents
more than 40 percent of Markovits & Fox's overall sales dollars.
While
most of the metal the company trades-primary and secondary-never comes
into the plant, it is an advantage to have the aluminum trading arm
located onsite. Yockey is able to take a look at many of the materials his
brokerage competitors never see.
The
trading division deals with domestic primary aluminum producers, secondary
smelters, rolling miffs, billet makers, aluminum can manufacturers, and
other generators and users of scrap aluminum. In addition, it trades
overseas with major smelters, rolling mills, and other specialty users of
primary and secondary aluminum.
Will
Copper Follow In Aluminum's Footsteps?
Despite
the efforts devoted to aluminum, other materials have not slipped through
the cracks. A significant amount of attention in recent years has been
directed toward copper, particularly, on the part of Larry Fox.
When
Larry joined the firm in 1982 it had experience in wire chopping, but it
was an aspect of the business that Larry thought worth improving and
expanding. With Tom Sorci, operations manager, and David Mighdoll, the
company's chief financial officer and controller, he embarked on a study
aimed at enhancing the wire chopping operation. The resulting proposal led
to the purchase in 1985 of a full-scale, state-of-the-art granulation
system--with mostly Triple/S Dynamics components--for processing aluminum
and copper wire.
"The
chopping line has exceeded our expectations," says Tom. "It's
really been a shot in the arm. ... It's gotten a lot of our people
excited."
Perhaps
the most excited has been Larry. As he watched the increased volumes of
copper processed with the new chopper, he thought it time to develop a
copper trading business. Once again Markovits & Fox focused on an
opportunity that could evolve from its physical operations.
"Handling
a larger volume of copper got us involved with more people to buy from and
sell to," Marvin explains. "As we developed sales contacts, we
wanted to use them to our greatest advantage--not just for the material
that might be generated in our yard."
A
manager of copper trading was hired last year: Rick Sinclair, who joined
the firm with many years of copper trading experience from Northern
Telecom and Gerald Metals. Rick does business with several of the large
wire and cable manufacturers, telephone companies, copper refineries,
smelters, and brass mills. Like Larry Yockey, he benefits from trading at
a site with physical operations for the materials he's dealing with:
"It gives you credibility," he says.
Fox
agrees: "By having our roots in the physical business, we know the
trials and tribulations of the processor ... we're familiar with the items
we're trading."
The
resulting benefit to consumers is what Markovits & Fox is banking on.
Says Marvin, "We're looking for our copper business to expand in
somewhat the same manner our aluminum business did."
Worldwide
Metal Sales
In
addition to domestic business, Markovits & Fox's sales span Asia,
Europe, Mexico, Canada, and South America.
To
forge positive working relationships with end users and trading companies
in the vast Japanese marketplace, the company maintains an office in
Tokyo: FBM Metals. There, Toshio Miyata, an industry veteran, conducts all
the company's sales activities in that country with the assistance of Yuki
Nakaya.
More
Than Metals
Markovits
& Fox is licensed by California under AB 2020, the state's beverage
container law, passed in September 1996. In keeping with the licensing
agreement, the company takes in plastic, glass, and nonaluminum metal
containers, besides aluminum cans. Says Al Charron, "We buy from
different cities that have set up curbside programs ... we work with them
on how to make a product that is acceptable to sell to processors like
us."
"With
plastic we're open to whatever market opportunities arise," says
Bruce Fox, "and we'll pursue them as they come up. With the plastic
bottles, we've been at the forefront. While a lot of people [licensed
under AB 20201 are taking them because it's required, we're actively
looking to bring them in."
More
Than Materials
Supporting
all these operations are practices that can make or break a firm. A main
one is customer service, and in that area Bruce believes Markovits &
Fox is "a Cadillac operation. ...We pride ourselves in taking care of
suppliers properly."
This
care includes assisting suppliers with getting the best price for their
material. Manager of Special Metals Marketing Larry Laczko says, "'A
supplier might not really know what he has, so we do prechecking in
purchasing. The more information we can get about a material, the more
accurately we can measure its value, and we strive for that.
We
emphasize accurate weights, fair prices, and quality service-that's what
we're known for." Assisting in the upkeep of this reputation are
scalemen and traffic coordinators Joe Alvarado, John Bettencourt, and
Steve Bravo.
According
to Bruce, care of customers also includes easy-in, easy-out access to the
20-acre facility, which was planned with this efficiency in mind. No piece
of equipment was ever installed without management's first looking at the
effect on overall plant flow.
Keeping
the plant clean is a top priority, says Al Lance, who is in charge of
maintaining not only the overall facility but its 193 pieces of
serviceable equipment. Approximately 80 percent of the plant grounds are
paved with asphalt or concrete, and grounds are regularly cleaned by a
street sweeper.
Tom
Sorci points out the steps taken to please the company's consumers.
"We're very quality-control conscious; we maintain a high-quality
product. That means we have people presorting prior to shredding,
segregating different grades, and removing alloys that would be
detrimental to a particular package. We go the lengths of having two to
three individuals on the other end of the line remove any objectionable
material."
A
Family Feeling
Customer-
and consumer-oriented practices such as these at Markovits & Fox are
complemented by those directed toward personnel. In managing the 110
employees of the firm, the principals say they try to foster a family
atmosphere.
"We
have a lot of people who have been with us for a long time," says
David, mentioning several 30-plus-year employees, including Oscar Molano,
metal department foreman. More than half of the employees have been on
board 10 years or more, 19 are 20-year employees, and nine are 25-year
company veterans. "We refer to our company as our family," says
Larry Fox, pointing out the many father-son, brother, and cousin
relationships among employees. "We want everybody to feel we're all
in this together; we all have a stake in this."
Part
of fostering that feeling means abiding by management principles like
participative decision-making. Says David, "A lot of day-to-day
decisions are made at the operating level. We feel that's the best place
for them to be made, within the framework of company policy."
Tom
mentions training and advancement as highlights of personnel policy.
"Most individuals who have been here a long time have come up through
the ranks," says the operations manager, who started on the firm's
labor force. "As we've expanded I've trained and brought up several
people along with me. It's nice to have the opportunity to do that."
"But
it's also nice," points out Rick Sinclair, who's been with the
company one year as opposed to Tom's 27, "when they hire someone from
the outside occasionally, too." Rick goes on to say that the
principals "encourage you to go after additional business. Tom and I
are looking at a copper-related project right now that may lead us in some
new directions. That kind of a project is backed by Marvin, Rob, and Larry
Fox. They're prepared to invest in people and ideas."
According
to several employees, good gut instincts on the part of management fuel
success, along with technical sophistication--not just in the processing
equipment but in the office computerization and financial analysis system.
Also
inherent to the success of the firm is its community involvement. Rob Fox,
company president, mentions several local organizations with which he and
Marvin are involved, saying, "The community has been good to us, and
we try to give something back. Aside from that, we feel it's important to
be involved locally so people realize our business is a significant part
of the community." Markovits & Fox frequently hosts plant tours
for civic leaders to increase their awareness of private-sector recycling.
Efforts such as these plus attendance at community meetings must be
ongoing, Rob says, "otherwise people in government might not think of
you as a resource when they're considering legislation or a program that
affects our industry."
These
are just some of the thoughts Rob has passed on to his son, Bruce, one
member of the family business's fifth-generation management team, which
also includes Marvin's son, Larry, and son-in-law, David Mighdoll. In
considering the younger generation's increasing role in running the
company, Rob says, "I'm sure the business will take on a much
different complexion in the '90s"--something he is not worried about.
"I feel very good about the future of our business," he says,
and his brother agrees.